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Ace Mastik Coating

Advanced Water-Based Fire Retardant Coating for Electrical Cables and Mechanical Surfaces

Superior Fire Protection Technology

Ace Mastik Coating is a water-based, solvent-free fire retardant coating specifically designed for electrical cables and mechanical penetrant surfaces. This advanced ablative coating undergoes an endothermic reaction during fire events, significantly reducing burning rates and preventing fire spread while maintaining cable performance and durability.

Cable Coating Application
Cable Coating Application
Fire Protection
Fire Protection System
Industrial Application
Industrial Applications
Safety Compliance
Safety Compliance

Product Overview

Water-Based Formula

Environmentally friendly, solvent-free coating that ensures safe application and minimal environmental impact.

  • Zero VOC emissions
  • Easy water cleanup
  • Non-toxic formulation
  • Safe for indoor use

Ablative Fire Protection

Advanced endothermic reaction technology that actively fights fire spread by absorbing heat energy.

  • Endothermic reaction
  • Heat absorption
  • Fire spread reduction
  • Self-extinguishing

Halogen & Asbestos Free

Completely free from hazardous materials, ensuring safe operation and environmental compliance.

  • No halogen content
  • Asbestos-free
  • Non-carcinogenic
  • Eco-friendly

Comprehensive Protection

Ace Mastik Coating provides robust fire protection without compromising the current carrying capacity of electrical cables. Its hardy formulation withstands various exposure conditions commonly encountered in commercial and industrial applications, including aging, moderate impact, temperature variations, weak acids and alkalis, and water logging. The coating maintains its protective properties throughout the service life of the installation.

Key Features & Benefits

No Cable Derating Required

Maintains original current carrying capacity of cables without requiring derating, ensuring optimal electrical performance and system efficiency.

Exceptional Durability

Withstands harsh environmental conditions including temperature fluctuations, mechanical impact, chemical exposure, and moisture.

Easy Application

Simple brush, roller, or spray application methods with excellent adhesion to various substrates and quick drying time.

Versatile Compatibility

Compatible with all cable insulation and jacketing materials, metal and plastic service pipes, air ducts, and mechanical surfaces.

Technical Specifications

Product Performance Data

Comprehensive technical specifications ensuring reliable performance under various conditions:

  • Fire Rating: Meets international fire safety standards
  • Application Temperature: 5°C to 40°C
  • Service Temperature: -20°C to 90°C continuous
  • Drying Time: Touch dry in 2 hours, full cure in 24 hours
  • Coverage: Approximately 1-1.5 m² per kg depending on surface
  • Shelf Life: 12 months in original sealed containers

Application Areas

Electrical Cables

Power cables, control cables, communication cables, and all types of electrical wiring systems.

Mechanical Penetrations

Pipe penetrations, conduit systems, cable trays, and mechanical service penetrations.

HVAC Systems

Air ducts, ventilation systems, and air handling unit penetrations.

Structural Elements

Service pipes, plastic conduits, and mechanical protection systems.

Technical Data Sheet

Property Value Test Method
Appearance Paste-like consistency Visual
Color Light Gray Visual
pH Value 7.5 - 8.5 pH Meter
Solid Content 65% ± 2% ASTM D2369
Density 1.45 ± 0.05 g/cm³ ASTM D1475
Fire Performance Class 1 (ASTM E84) ASTM E84
Adhesion Excellent ASTM D3359

Application Process

1

Surface Preparation

Ensure surfaces are clean, dry, and free from dust, oil, grease, and loose particles. Remove any existing coatings that may affect adhesion.

2

Mixing & Preparation

Stir the coating thoroughly before use. Do not dilute. Maintain application temperature between 5°C and 40°C for optimal results.

3

Application

Apply using brush, roller, or spray equipment. Maintain uniform thickness. Multiple thin coats are preferred over single thick coats.

4

Curing & Inspection

Allow proper drying time - touch dry in 2 hours, full cure in 24 hours. Inspect for complete coverage and uniform application.

Industry Applications

Commercial Buildings

Office complexes, shopping malls, hospitals, and educational institutions requiring reliable fire protection for electrical systems.

Industrial Facilities

Manufacturing plants, power stations, chemical plants, and industrial complexes with critical electrical infrastructure.

Infrastructure Projects

Airports, railway stations, metro systems, tunnels, and public infrastructure requiring highest fire safety standards.

Data Centers

Critical facilities where cable fire protection is essential for business continuity and data integrity.

Safety & Compliance

Regulatory Compliance

Ace Mastik Coating complies with international fire safety standards and building codes. The product is independently tested and certified for fire performance, environmental safety, and material compatibility. Regular quality control ensures consistent performance and reliability in all applications.

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